Steel Fabrication Cut Optimizer

Optimizer tool

Enter stock lengths, cuts and kerf

Start from the page-specific sample data, then plan the stock lengths, required pieces and cutting allowance for your job.

Stock lengths

2 stock inputs entered. Leave quantity blank for unlimited stock.

No.LabelLength (mm)QuantityCost per stock pieceDelete row
1
2

Cut list

5 cut inputs entered.

No.LabelLength (mm)QuantityPriorityDelete row
1
2
3
4
5

Options

How it works

From cut list to cutting plan

1

Enter stock lengths

Add available stock lengths and quantities.

2

Add cut list

Enter each required part length and quantity.

3

Set kerf

Include blade thickness or cutting allowance.

4

Generate plan

Review stock usage, layout and waste.

Use cases

Steel Fabrication Cut Optimizer use cases

Use steel cutting optimizer workflows for real cutting jobs, not just a generic calculator screen.

MS flats and bars

Arrange repeated flat, rod and bar lengths across standard fabrication stock.

Pipes and tubes

Prepare pipe and tube cut plans with kerf or abrasive wheel allowance included.

Angles and channels

Plan frame members, braces and supports from 6 m or 12 m steel lengths.

Job cutting lists

Turn fabrication BOM lengths into a sequence that is easier to verify.

Benefits

Plan before material reaches the saw

A clear linear cutting plan helps estimate stock requirements, reduce waste and avoid manual trial-and-error.

Reduce scrap from 6 m and 12 m stock lengths.

Show unplaced cuts clearly before the job reaches production.

Include cutting allowance for saws, chop saws or abrasive wheels.

Create a readable plan for bars, pipes, channels and angles.

Sample problem

Steel fabrication cut list example

A fabrication job using 6 m and 12 m stock lengths with frame members, braces and supports.

Stock

  • 6m Steel Length: 6000 mm x unlimited
  • 12m Steel Length: 12000 mm x unlimited

Cuts

  • Frame Member A: 1450 mm x 6
  • Frame Member B: 1220 mm x 4
  • Brace: 875 mm x 8
  • Short Support: 560 mm x 10
  • Plate Strip: 320 mm x 12

Kerf: 3 mm

Steel Fabrication Cut Optimizer FAQs

Answers to common questions about this cutting workflow and material type.

Can this handle 6 m and 12 m steel lengths?

Yes. The steel sample includes both 6 m and 12 m stock lengths, and the page is intended for common fabrication stock sizes.

What is cutting allowance in steel fabrication?

Cutting allowance is the length lost during each cut because of the blade, abrasive wheel, saw setup or cleanup. It should be included so the plan does not overfill stock.

Can I optimize angles, channels and flats?

Yes. As long as the material can be planned as linear lengths, the same cutting logic can be used for angles, channels, flats, rods, bars, pipes and tubes.

Will the tool hide pieces that do not fit?

No. Oversized or unplaced cuts should be shown separately so the fabrication team can correct the stock length or split the part.