1D Cut Optimizer Online

Optimizer tool

Enter stock lengths, cuts and kerf

Start from the page-specific sample data, then plan the stock lengths, required pieces and cutting allowance for your job.

Stock lengths

1 stock input entered. Leave quantity blank for unlimited stock.

No.LabelLength (mm)QuantityCost per stock pieceDelete row
1

Cut list

4 cut inputs entered.

No.LabelLength (mm)QuantityPriorityDelete row
1
2
3
4

Options

How it works

From cut list to cutting plan

1

Enter stock lengths

Add available stock lengths and quantities.

2

Add cut list

Enter each required part length and quantity.

3

Set kerf

Include blade thickness or cutting allowance.

4

Generate plan

Review stock usage, layout and waste.

Use cases

1D Cut Optimizer Online use cases

Use 1D cut optimizer workflows for real cutting jobs, not just a generic calculator screen.

Bars and rods

Group repeated bar and rod lengths into fewer stock pieces before cutting.

Pipes and tubes

Plan pipe, tube and profile cuts while accounting for blade or wheel kerf.

Linear profiles

Optimize strips, channels, rails and custom extrusion stock from fixed lengths.

Mixed stock lengths

Compare available stock sizes when a job can use more than one length.

Benefits

Plan before material reaches the saw

A clear linear cutting plan helps estimate stock requirements, reduce waste and avoid manual trial-and-error.

Reduce offcut waste before material is purchased.

Estimate how many stock pieces the job needs.

Create a clear cut plan that can be printed for the shop floor.

Avoid manual trial-and-error when many lengths are involved.

Sample problem

General linear stock example

A common 6 m stock problem with mixed bar, pipe or profile lengths and a 3 mm cutting allowance.

Stock

  • 6m Stock: 6000 mm x unlimited

Cuts

  • A: 1250 mm x 4
  • B: 980 mm x 6
  • C: 760 mm x 5
  • D: 430 mm x 8

Kerf: 3 mm

1D Cut Optimizer Online FAQs

Answers to common questions about this cutting workflow and material type.

What is a 1D cut optimizer?

A 1D cut optimizer plans cuts along one length of material, such as a bar, pipe, tube, rod or strip. It arranges required pieces into available stock lengths to reduce unused leftover material.

Can I use this for bars, pipes and tubes?

Yes. The generic optimizer is intended for linear stock including bars, pipes, tubes, rods, profiles, channels and strips.

Does kerf affect the cutting plan?

Yes. Kerf is the material lost between cuts because of the blade, saw, abrasive wheel or cutting tool. Including kerf makes the plan more realistic.

What happens if a piece is longer than the stock?

Oversized pieces should be listed as unplaced cuts so they are not hidden or silently dropped from the plan.